Element – productivity redefined
OPTIMIZE PRODUCTION PROCESSES
The Element 400 is a new cutting system from Messer Cutting System. It includes all benefits needed in these days cutting systems; reliability, safety, user friendly, efficiency and ability to adapt to the requirements of modern automation.
The machines can be equipped for different needs for use by choosing suitable cutting and working equipment. It enables cutting with plasma, oxyfuel and laser cutting methods, both straight and bevel cutting. By supplementing the machine with a marking and drilling units, highly processed products are obtained.
Messer Element 400
FLEXIBILITY FOR THE METAL PROCESSING INDUSTRY
- Simply revolutionary, productive and precise
- New and efficient structure designed to demanding production use includes several improvements over the previous ones
- Increased productivity – using high speed motion and dynamic tuning techniques – this enables torch path movements at speeds up to 71 m/min (X – Y combined)
- Improved cut quality – the use of new precision heliac rack and pinon drive system guarantees a smoother, vibration free tool path motion
- Enhanced user experience – the new large format 18,5” multitouch screen and re-designed HMI opens up a whole new world of possibilities enabling us to move closer to a paper free environment for the workshop
- Maximum customer flexibility – the full range available cutting, marking and process tools can be added to the machine and offers the possibility to adapt the machine to your individual requirement
- Simplified rail installation – the longitudinal rail can be mounted straight on the floor – this gives you not only flexibility but also cost savings
- Faster cycle times – the new Global Lifter speeds up the cutting process, lightning fast 500 mm/sec stroke speed combined with positional feedback – enables the torch to be instantly available to start the next cut – this increases the machine output
Bevel-S
PROVIDES A VERY HIGH DEGREE OF FLEXIBILITY
- Bevel cuts ranging from +45° to -45°
- C-axis rotation up to ±460°
- Compact design providing maximum effective working width
- Low weight for excellent dynamic behavior
- Material-compatible design for low follow-up costs
Bevel-R
COMPACT 5-AXIS BEVEL CUTTING UNIT
- Hight performance and precision combined with low maintenance due to the use of AC servo drives
- The integrated protective function with magnetically positioned torch holder ensures quick, easy and precise torch alignment following a collision
- Simple set-up of the correct tool center point after changing consumables
- The torch height is controlled within ±0,25 mm accuracy by means of arc voltage height sensing, resulting in a consistently high component precision during bevel cutting
- Bevel angle ranging from +45° to -45° with suitable plasma units
- The starting distance of the torch is determined directly by the nozzle contact, resulting in short cycle times and high measuring accuracy
- Can be ideally combined with other thermal cutting processes on the same machine
Bevel-U
COMPACT 5-AXIS BEVEL CUTTING UNIT
- The bevel angle is continuously adjusted during the laser cutting process.
- Edge shapes such as I, V, Y, X, and K are possible for a subsequent welding process of the workpieces.
- Consistent quality after nozzle changes is ensured by an automatic test and calibration routine.
- The design also includes magnetic collision protection for the cutting head and a manual control panel for all drives to perform adjustments directly on the machine.
Plasma Straight Cutting
PARTICULARLY FAST AND COST-EFFECTIVE PROCESS
- Extremely fast and efficient
- Flexibility adaptable to your tasks
Alfa
NUMEROUS FEATURES TAKING THERMAL CUTTING TO A NEW LEVEL
- Quick nozzle change without tools and without a misalignment of the torch, resulting in a significantly reduced idle times
- Improved material utilization through optimal sensing and cutting, also along the edges
- Fully integrated magnetic height sensing
OmniScript
ENABLES QUICK MARKING OF NUMEROUS MATERIALS
- High-speed marking with numbers, letters and special characters as well as lines and contours
- Variable marking debth
- Automatic shutter provides protection against external influences
- Ability to apply markings trough a correct sheet surface of mill scale
- Suitable for surfaces up to 100 x 100 mm without moving the guiding machine
- Clear, physical markings that cannot be easily removed
Inkjet
QUICK AND QUIET INKJET MARKER FOR MARKING TEXT AND LOGOS
Quick, quiet marking without damage to the sheet surface
Available in three models:
- Single Jet (single dot) for line, and arc marking.
- Multi-Jet Fixed (7 dot) primarily for alphanumeric text in one direction with single character height; can also mark lines and arcs.
- Multi-Jet with Rotation (7 dot) primarily for alphanumeric text in different directions with variable character height: can also mark lines and arcs.
