ALIKO Heavy Duty

PRESS BRAKES FOR HEAVIER BENDING

ALIKO Heavy Duty press brakes – quality solutions for larger volumes. This series has reinforced construction, 3-10 meters bending length and 500-800 tons bending force. It is completed with various accessories and optional devices.

ALIKO Heavy Duty is one of the best press brake series on the world market in terms of price/quality ratio. Short delivery time, fast assembly and many advanced, comprehensive solutions for bending.

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ALIKO Heavy Duty

INCLUDES FOLLOWING FEATURES AND PROPERTIES

accessories

CNC control

High quality Cybelec controls

Aliko’s collaboration with Cybelec, famous produces of CNC control systems from Switzerland, since 1985.

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Cybelec VisiTouch Pac

  • 19” modern streamlined glass surface touch screen that can be used with gloves

  • user-friendly HMI thanks to intuitive programming and easy to setup with dedicated wizards (autotuning)

  • 2D graphical profile drawing (Touch Profile) and precise 2D program creation

  • automatic bending sequence calculation

  • easy single bends thanks to the EasyBend page

  • wide storage capacity

  • internal backup and restore functions

  • wireless communication for extended diagnostics and updates (with laptop)

Cybelec VisiTouch Pac MX

  • 19” large and modern streamlined glass surface touch screen

  • easy operating thanks to the user-friendly HMI

  • intuitive programming 3D, 2D and numerical

  • full 3D visualization and simulation

  • internal backup and restore functions

Cybelec VisiTouch Offline

  • to define the bend sequences and to simulate in 2D for checking collision

Cybelec VisiTouch MX Offline

  • for finding automatically solutions for tooling and bend sequences and simulating dynamically in 3D for checking collisions in the VisiTouch HMI

Metalix MBend

  • for finding automatically solutions for tooling and bend sequences

  • simulating dynamically in 3D for checking collisions

  • specifically designed for PC interface use

Back gauge

Very fast and high level of accuracy and heavy-duty construction

We offer 2-, 4-, 5- and 6-axis models of the back gauge according to customer’s needs.

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2-axis back gauge
(X, R)

  • heavy duty construction

  • forward/backward movement (X) 1000 mm CNC-controlled

  • up/down movements (R) 300 mm CNC-controlled

  • back gauge finger transversal movements (Z1, Z2) – manual

4-axis back gauge
(X, R, Z1, Z2)

  • heavy duty construction

  • forward/backward movement (X) 1 000 mm CNC-controlled

  • up/down movements (R) 300 mm CNC-controlled

  • back gauge finger transversal movements (Z1, Z2) motorized or CNC-controlled

Back gauge

5-axis back gauge
(X, X1, R, Z1, Z2)

  • heavy duty construction

  • forward/backward movement (X, X1) 1000 mm CNC-controlled

  • up/down movements (R) 300 mm CNC-controlled

  • back gauge finger transversal movements (Z1, Z2) CNC-controlled

6-axis back gauge
(X1, X2, R1, R2, Z1, Z2)

  • heavy duty construction

  • forward/backward movement (X1, X2) 1000 mm – CNC-controlled

  • up/down movements (R1, R2) 300 mm – CNC-controlled

  • back gauge finger transversal movements (Z1, Z2) – CNC-controlled

Crowning system

High precision CNC crowning system

Wide range of use, ideal crowning system for sheet metal work and heavy bending.

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Crowning 100

  • crowning width 100 mm

  • maximum load 250 tn/m

  • optimized construction according to each press brake model

  • automatic parameter calculation from press brake CNC control

  • mechanical fixing of Wila-type tools

Crowning 130

  • crowning width 130 mm

  • maximum load 400 tn/m

  • optimized construction according to each press brake model

  • automatic parameter calculation from press brake CNC control

  • mechanical fixing of Wila-type tools

Crowning 300

  • crowning width 300 mm

  • maximum load 400 tn/m

  • optimized construction according to each press brake model

  • automatic parameter calculation from press brake CNC control

Aliko vario crowning 400

  • CNC adjustment of crowning wedges each 500 mm

  • can take high local loads, max 600 tn/m

  • individual adjustment by servomotors (Omron) from control panel

  • max crowning 7 mm

Tool holders

Versatile solutions

Aliko tool fast clamping system solutions improve productivity by reducing the time spent for changing tools.

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Mechanic upper tool clamping

  • maximum load 400 tn/m

  • Wila-type tooling compatible

  • quick fixing, positioning and replacement of upper tool

Hydraulic upper tool clmaping Hydraulinen ylätyökalu kiinnitys

Hydraulic upper tool clamping

  • shoulder load 250 tn/m

  • suitable for all press brake models

  • operated from control panel

  • quick fixing, positioning and replacement of the upper tool

Pneumatic upper tool clamping

  • shoulder load 300 tn/m

  • hardened surfaces

  • suitable for all press brake models

  • operated from control panel

  • quick fixing, positioning and replacement of the upper tool

Mechanic lower tool holder

  • maximum load 400 tn/m, when the base is min.90 mm wide

  • extremely durable and long lasting

  • for 1V lower tools

Pneumatic lower tool holder

  • maximum load 300 tn/m

  • height 80 mm

  • fast and easy tool change

Pneumatic lower tool holder with bearings 100

  • width 100 mm

  • maximum load 250 tn/m

  • height 100 mm

  • pneumatically rising rollers below the tool for light positioning and changing of tooling

  • transfer bridge for loading tool station or crane handling

Pneumatic lower tool holder with bearings 130

  • width 130 mm

  • maximum load 400 tn/m

  • height 100 mm

  • pneumatically rising rollers below the tool for light positioning and changing of tooling

  • transfer bridge for loading tool station or crane handling

Front supports

Robust and easy to use front supPort solutions

Our range includes CNC and mechanical front support models to meet customer needs and production.

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Standard front supports

  • payload 250 kg/pc

  • vertical adjustment lightened with gas cylinder, adjustment range 250 mm

  • light lateral transfer with linear guides

  • sliding plastics on the surface of the front brackets

  • not connected to a power source, easy to add or remove

Heavy duty front supports

  • payload 1000 kg/pc

  • sliding rollers on the surfaces of the front brackets

  • light lateral transfer with linear guides

  • vertical adjustment lightened with gas cylinder, adjustment range 300 mm

Standard CNC sheet followers

  • CNC-controlled front workpiece support

  • max static load 300 kg/pc

  • max lift 200 kg/pc

  • support area width 350-600 mm, length 1350-2000 mm

  • up/down movement 250 mm

  • maximum angle and bending angle 60°

  • fully automatic adjustment, manual adjusting between programs not needed

Heavy duty CNC sheet followers

  • CNC-controlled front workpiece support

  • max static load 1000 kg/pc

  • max lift 500 kg/pc

  • support area width 350 mm, length 900-1400 mm (aprox 2 m from the bending line)

  • up/down movement 200 mm

  • maximum angle and bending angle 60°

Safety arrangement

LazerSafe optical safety arrangement

Aliko Oy Ltd is the regional representative of australian Lazer Safe Pty. Ltd, one of the worldwide famous manufacturers of optical safety devices since 2013.

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LazerSafe optical safety arrangement

  • control, safety and operator protection

  • increases productivity

  • continuous ram speed and stopping time surveillance

  • if an obstruction is detected the machine is automatically stopped

  • easy to adjust after punch change

Auxiliary equipment

Modern lifting and measurement solutions increase the productivity

Thanks to our strong expertise, we are able to provide versatile solutions for improving the productivity of bending.

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Line laser for marked bending

  • green line helps bending positioning

Aliko KMJ Angle measuring device

Aliko KMJ automatic angle measuring device

  • driven with servo motors from CNC control panel

  • can be used with 1V lower tools or CNC vario dies

  • typical measurement accuracy better than +/-0.1°

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Gantry crane

  • makes heavy workpiece handling easier

  • improves productivity and working ergonomics

  • release overhead crane for other use

  • lifting capacity 1000 / 2000 kg

  • installation on press brake frames

Press brake tools

More varied solutions for bending

Aliko supplies press brake tools according to the customers’ needs. The tool fastening and length are made to fit the customers’ machine requirements.

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Press brake tools

  • press brake tool fixing solutions

  • lower dies

  • upper tools

  • punch frames for replaceable punch tips

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Adjustable lower tools

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